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In every HVAC system, one of the most important elements to check is the Duct system or what is known as ductwork. Ducts are passages that are used in heating, ventilation, and air conditioning to provide and remove air. They are used in different HVAC elements like air supply, air processing units, air return, diffusers, and more. To be able to achieve a high efficiency HVAC system, the type of ductwork should be adequate enough and sized correctly for the system.
The types of ducts that are installed depends on the quality of the installation since their benefits vary from energy savings to the acoustic properties of the system. Four common types of ducts are flexible ducts, metal ducts, glass wool duct boards and plastic ducts.
Flexible ducts
Flexible ducts are made up of two aluminum and polyester concentric tubes, wherein a glass wool layer or fiberglass wool is inserted in between the two tubes to serve as thermal insulation. Their main use is to connect main air ducts and terminal units such as diffusers or grids. An example of a high quality flexible duct is the Gulf-O-Flex Flexible Insulated Duct by Rubber World Industries (RWI), a rubber insulation manufacturing company based in the UAE. It makes use of triple lamination of aluminum foil, polyester as well as metalized polyester film permanently bonded to a coated spring steel wire helix. The external part of the duct is wrapped with a blanket of fiberglass insulation.
Metal ducts
Metal ducts are made from different kinds of sheet metal, like galvanized or stainless steel, copper and aluminum. They are cut, and shaped into the required measured shape for the duct system. Being a good thermal conductor, metal ducts require thermal insulation as well. The most common material used is fiberglass wool that is wrapped around the outer duct wall. Insulation can be installed on the inner wall of the duct as well using fiberglass wool duct wraps or duct slabs that are faced with glass matting or mesh. These provide acoustic insulation and strengthening the inner part of the duct.
Fiberglass Duct boards
Fiberglass Duct boards are made from high density fiberglass boards. The ducts will be shaped from the boards by cutting and folding respectively to get the needed shape for the system. The side of the board that has contact with the air stream after the duct assembly is called the internal face, while the other face is called the external face.
The external face of the duct will be installed with a strong reinforced aluminum foil that will act as a vapour barrier. On the other hand, the internal face will have either an aluminum coating or fabric layer depending on the requirements needed.
Plastic Ducts
Plastic ducts which include ducts that are made from plastic or foam boards, are made by cutting and folding the needed shapes to create the cross-sectional shape of the duct system.
The internal and external board faces are usually installed with aluminum coating

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The use of HVAC equipment such as air Conditioners has already become a necessity especially in hot and humid places like the Middle East. They are constantly used for industrial as well as residential places. However, just like other electronic devices, one of its major problems is the equipment’s noise and vibration.

Cause of Noise and Vibration

To be able to know how to solve this problem, it’s important to understand the causes. Air condition units are comprised of numerous moving parts which in turn, makes them noisy and vibrate. The major sources of noise in the compressor and the condensing fan motor of the unit.

The first source of noise and vibration is the air conditioning unit’s compressor. This is the part that pumps Freon through lines to remove heat, and can sometimes be loud when it is operating. The second source of noise and vibration is the air conditioner’s condensing fan motor. This motor has a large fan which is responsible for blowing heat away from the air conditioning unit during operation. If the motors are not installed well, or due to wear and tear from old age, can create a loud buzzing sound. This can also happen if the compressor motor’s bearings are already worn-out, making the motor spin unevenly.

Anti-Vibration Pads

To be able to solve this noise and vibration issue, it is advised to use high quality anti-vibration rubber pads. These pads are easily installed under the feet of the compressor to dampen the vibrations and reduce noise that is being made by the equipment. Rubber World Industries offers three types of high-quality anti-vibration pads that you can choose from depending on the situation.

Gulf-O-Flex Rubber Cork Pads

Gulf-O-Flex Rubber Cork Pads are anti-vibration pads that are made of the highest quality oil-resistant padding. They are ideally used for Air conditioners, compressors, cooling towers, press machines and others. The cork is laminated between two rubber pads that are corrugated on both sides.

Gulf-O-Flex Full-Ribbed Rubber Pads

These pads are very effective in controlling noise and vibration, especially those involving heavy machinery and equipment because of its alternate high/ low ribbed construction features. They come in 18 square molded easy-to-cut pads. It is easily cut using shears or knives, and is very easy to install. You can also apply multiple layer of ribbed mounting pads to increase deflection.

Gulf-O-Flex Metal Sandwich Pad

The Gulf-O-Flex metal sandwich pad is made of multiple layers of pads that are separated by a steel plate for load distribution. This is recommended for use where noise and vibration control is required. Metal sandwich pads are ideally used for Air-conditioning, Pumps, Motors, Generators and Fans

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